Innovative and sustainable packaging for Bubble Tea

bubble-tea group
SFA Packaging

The customer demand

A European manufacturer of Bubble Tea approached SFA Italia Srl, subsidiary of SFA Packaging, with a desire for eye-catching single-use packaging for Bubble Tea. Until then, the drinks were sold exclusively in 2- and 3-litre buckets. The introduction into new distribution channels required a practical on-the-go format, which is not only user-friendly but also attracts immediate attention on the shelf.

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From idea to production in record time

From the first meeting, SFA's team worked closely with the client to make the vision a reality in a short time. In just three months, the project grew from initial sketches to full industrial production

  • The process started with concept drawings, allowing the client to explore dimensions and aesthetic possibilities.
  • These sketches were refined step by step into the final design.
  • 3D-printed mock-ups gave the customer a realistic picture of design and ergonomics.
  • After approval, mould production and automation of the IML (In-Mold Labelling) process followed, allowing production to start immediately at full scale.

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Challenges and innovative solutions

The biggest challenge was developing a customised solution compatible with our injection moulding and IML technology. This meant a marked departure from the market standard, where thermoform cups are the norm. Injection moulding allowed us not only to meet all functional requirements, but also to offer more creative freedom in design and strengthen the brand experience.

The advantages of the new design

  • 100% recyclable: made entirely of polypropylene, including the IML label.
  • Unique design: a tall, slim cup with transparent underside, making the colourful drink and tapioca balls directly visible.
  • Strong brand image: vibrant IML graphics that stand out on the shelf and connect perfectly with a young, trend-sensitive audience.
  • Playful details: a wavy bottom reflecting the round shapes of the pearls.

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Strengthening sustainability and brand identity

With this solution, SFA combines innovation and sustainability. The choice of recyclable mono-material and advanced IML technology not only makes the packaging environmentally friendly, but also reinforces the client's positioning as a modern and progressive brand in the fast-growing Bubble Tea market.

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A future-proof solution

With this project, SFA Italia Srl takes an important step into a new market segment and shows how design, technology and functionality come together in sustainable and distinctive packaging. The result underlines the strength of our Italian branch within SFA Packaging: local expertise supported by international clout.

Get in touch and raise your packaging standards

Are you also looking for sustainable packaging that makes your products stand out and reinforcesyour brand ? Get in touch with us today. The teams at SFA Packaging and SFA Italia will be happy to help you with a tailor-made solution.

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